Robotic-Arm Engineer

Albert Manero gives kids high-tech artificial limbs

COURTESY OF UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION, INC.

BIONIC KID: A patient shows off a prosthetic arm made by Limbitless Solutions.

COURTESY OF UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION, INC.

PROSTHETIC ENGINEER: Albert Manero launched Limbitless Solutions to supply awesome prostheses to kids.

Albert Manero lends a helping hand to kids who have lost an arm or been born without one—by providing them with cool-looking mechanical replacements. Most prosthetic limbs are designed for adults, so they’re too heavy and bulky for children. Prostheses can also be very expensive. So Manero, a mechanical engineer, made it his mission to create lightweight, affordable prostheses tailored specifically for kids.

In 2014, Manero co-founded Limbitless Solutions, a non-profit organization based at the University of Central Florida. The group creates prostheses using 3-D printers—devices that build up layers of material to make solid structures. Unlike traditional prostheses, Limbitless’s plastic creations are customizable. Kids can swap pieces to match their mood or outfit. The limbs are bionic—they have electrical components that allow the wearer to move individual fingers and grasp objects. Manero spoke with Science World about these life-changing limbs.

What inspired you to start Limbitless Solutions?

While I was working on my Ph.D. in mechanical engineering at the University of Central Florida, I heard an interview on the radio with Ivan Owen. He helped create the first 3-D printed mechanical hand. Using this technology to make prostheses was such an amazing idea. I started a side project with people from my lab, experimenting with 3-D printed hands.

About a year later, in 2014, a family reached out to me. Their son had been born without an arm below his elbow. They wanted me to help build him a prosthesis. That’s when my colleagues and I decided to launch Limbitless Solutions. After months of work, we created our first artificial limb—a design that evolved into an Iron Man-themed arm. Since then, we’ve made more than 40 personalized bionic arms. Thanks to donations, we provide our prosthetic limbs to patients free of charge.

COURTESY OF UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION, INC.

CHECKUP AND TESTING: An engineering student at Limbitless Solutions checks the electrode stickers that a patient will use to operate a prosthetic arm.

What technology does Limbitless incorporate into its prostheses?

The limbs sense electrical activity in muscles. Every time a person moves, an electrical signal travels from their brain to a muscle telling it to flex. Electrode stickers that are attached to the skin near the end of a person’s biological limb sense this electrical activity. These stickers transmit the signal to a computer chip in the prosthetic arm. Depending on the strength and location of the signal, the prosthetic hand will open and close or make different gestures.

Learning to use a prosthetic limb isn’t always easy, so our team developed video games that help kids practice limb control. Players wear electrode stickers attached to a special controller to move game characters by flexing their muscles, the same way they would with the prosthesis. This makes it easier for kids to master the more difficult functions.

Are there any new projects you’re working on?

We’re testing a motorized wheelchair that a person controls with their facial muscles. It uses the same electrode-based technique as our prostheses. It’s designed for people with diseases affecting the brain, nerves, or spinal cord. They might not be able to operate the joystick that controls a typical electric wheelchair. Our intention is to give them the ability to be more independent.

COURTESY OF UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION, INC.

SUPERHERO ARM: Limbitless bionic limbs come in fun styles and colors.

What advice do you have for students interested in becoming engineers?

As an engineer, you need to be able to come up with ideas to solve different problems. That’s why you should always be in the mindset of learning, adapting, and trying new things. You might encounter something in a class that doesn’t seem relevant at first but could prove useful later on.

What’s your favorite part of your job?

The best part is seeing the smiles on kids’ faces as they use their new arms. That’s when I know I’ve really made a longterm impact.

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