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Stranded in Space?

Two NASA astronauts have been stuck on the International Space Station for months after a test flight gone wrong

As you read, think about the risks involved in human spaceflight.

On the morning of June 5, 2024, NASA engineers bustled around the launchpad at the Kennedy Space Center in Cape Canaveral, Florida. It was a historic moment: the first crewed test flight of the new Starliner spacecraft, built in partnership with the aerospace company Boeing. Two astronauts, Sunita Williams and Butch Wilmore, sat waiting inside the craft, perched atop a powerful rocket. They were about to blast off to the International Space Station (ISS), which orbits about 390 kilometers (240 miles) above Earth. Their mission to test out the new spacecraft was scheduled to last a total of eight days.

It was the morning of June 5, 2024, in Cape Canaveral, Florida. NASA engineers hurried around the launchpad at the Kennedy Space Center. This was a historic moment. A new spacecraft was about to make its first crewed test flight. The Starliner spacecraft had been built by the aerospace company Boeing. Now the craft sat atop a powerful rocket. Inside Starliner, two astronauts waited for blastoff. Sunita Williams and Butch Wilmore were ready to head for the International Space Station (ISS), which orbits about 390 kilometers (240 miles) above Earth. Their job was to test out the new spacecraft. The mission was scheduled to last eight days.

NASA VIA AP IMAGES

STREAMING FROM SPACE: Sunita Williams (left) and Butch Wilmore hold a press conference from the ISS on July 10, 2024.

This test flight would serve as Starliner’s final safety check. Two previous crewed Starliner launches had already been canceled because of technical problems. First, there was a leak in a valve in the ship’s propulsion system, and then a fault in the craft’s computer system. That morning, however, all systems were up and running. The countdown began. 3, 2, 1 . . . LIFTOFF!

The rocket’s engines rumbled to life. Starliner began to climb through Earth’s atmosphere, or outer layer of gases. It was a bumpy ride. Aside from a minor leak of helium gas in the capsule’s engine, the craft seemed to be functioning properly. It wasn’t until the next day, when Starliner was approaching the ISS, that things started to go very wrong.

This test flight would be Starliner’s final safety check. Two crewed Starliner launches had been scheduled before. But they were canceled because of technical problems. First, a valve was leaking in the ship’s propulsion system. Then the craft’s computer system had a problem. But that morning all systems were up and running. The countdown began: 3, 2, 1 . . . LIFTOFF!

The rocket’s engines rumbled to life. Starliner began to climb. It passed through Earth’s atmosphere, or outer layer of gases. It was a bumpy ride. The craft seemed to function properly, except for a small leak of helium gas in the capsule’s engine. The next day, Starliner approached the ISS. That’s when things started to go wrong.

CHANGE OF PLANS

As Starliner flew toward the space station, five of the twelve thrusters used to steer the spacecraft stopped working (see Inside Starliner). Williams and Wilmore were able to fix four thrusters, allowing Starliner to dock with the ISS. But NASA didn’t feel comfortable using Starliner for the astronauts’ return trip. This meant that Williams and Wilmore would be stuck in space until NASA could find a way to get them safely back home.

Despite this setback, the astronauts were in good spirits. “Ninety percent of our training is preparing for the unexpected,” Wilmore said during an interview broadcast from the ISS in August. “I try not to fret over things I can’t control.”

As of press time, Williams and Wilmore are scheduled to return home no sooner than this March—after a full nine months in space. NASA decided to have them hitch a ride back to Earth with astronauts on a different mission. A Dragon capsule, created by the company SpaceX, docked with the ISS this past September. But instead of four crew members, NASA sent only two, leaving room for Williams and Wilmore on the return trip.

Meanwhile, NASA is working to figure out what went wrong with Starliner­—and how to prevent this from happening again.

Twelve thrusters are used to steer the spacecraft. As Starliner neared the space station, five of them stopped working (see Inside Starliner). Williams and Wilmore fixed four thrusters, and Starliner docked with the ISS. But NASA didn’t feel comfortable bringing the astronauts back on Starliner. NASA had to find another way to get them home safely. Williams and Wilmore were stuck in space.

The astronauts were in good spirits, even with this setback. An interview with them was broadcast from the ISS in August. “Ninety percent of our training is preparing for the unexpected,” said Wilmore. “I try not to fret over things I can’t control.”

As of press time, Williams and Wilmore are scheduled to return home next month. That would make nine months in space. NASA plans for them to ride back to Earth with astronauts on a different mission. A Dragon capsule docked with the ISS this past September. The capsule was created by the company SpaceX. But instead of four crew members, NASA sent only two. That leaves room for Williams and Wilmore on the return trip.

NASA is also working to find answers. What went wrong with Starliner? And how can they prevent this from happening again?

NASA JOHNSON

KEEPING BUSY: Sunita Williams puts together some electronics on the ISS.

TECHNICAL PROBLEMS

Spacecraft are extremely complex machines. They have thousands of parts—all of which need to be tested and retested to ensure they’ll work correctly during a mission. When designing a craft, engineers make mathematical models of and conduct experiments on every valve, wire, and screw. But the real test of how everything will work can’t happen until the spacecraft is fully assembled, says Barrett Caldwell. He’s an engineer at Purdue University in Indiana who works with NASA to research space travel technology. That’s why test flights are so important. They allow engineers to monitor the entire system, pinpoint problems, and find ways to fix them before an actual mission.

During Starliner’s recent test, its thrusters fired when they weren’t supposed to. “That is very dangerous,” says Caldwell. If the thrusters aren’t doing their job properly, a spaceship might not be able to reach its destination, he explains. It could also mean the craft won’t reenter Earth’s atmosphere at a safe angle or speed on its return flight. Because of these safety concerns, NASA decided to send Starliner back to Earth without passengers. “As the commander of your spacecraft, you don’t want to see it go off without you,” said Wilmore during the August ISS broadcast. “But that’s where we wound up.” This past September, Williams and Wilmore watched as Starliner left the ISS without them. Six hours later, the empty capsule landed safely on Earth.

Spacecraft are complex machines. They have thousands of parts. All parts must be tested and retested to make sure they work correctly during a mission. When engineers design a craft, they make mathematical models of every valve, wire, and screw. They also conduct experiments on each of these parts. But this isn’t the real test of how everything will work. That can’t happen until the spacecraft is fully assembled, says Barrett Caldwell. He’s an engineer at Purdue University in Indiana, and he works with NASA to research space travel technology. That’s why test flights are so important. They allow engineers to monitor the entire system and find problems. Then they can fix the problems before an actual mission.

During Starliner’s last test, its thrusters fired at the wrong time. “That is very dangerous,” says Caldwell. If the thrusters don’t work properly, a spaceship might not reach its destination, he explains. This could also cause problems on the return flight. The craft might not reenter Earth’s atmosphere at a safe angle or speed. Because of these safety concerns, NASA sent Starliner back to Earth without passengers. “As the commander of your spacecraft, you don’t want to see it go off without you,” said Wilmore during the August ISS broadcast. “But that’s where we wound up.” This past September, Starliner left the ISS without Williams and Wilmore. The empty capsule landed safely on Earth six hours later.

JOEL KOWSKY/NASA VIA GETTY IMAGES

COUNTDOWN TO LAUNCH: Williams and Wilmore wait for liftoff inside the Starliner capsule.

UP, UP, AND AWAY: A 204-foot-tall Atlas V rocket carries the Starliner capsule into space.

PASSING THE TIME

Williams and Wilmore aren’t the first astronauts to get stuck on the ISS. And thankfully, the ordeal isn’t as scary as it might seem. Since the first human spaceflight in 1961, many others have spent more time in orbit than expected (see Extended Stays in Space).

In fact, remaining on the space station is often the safest option for astronauts when something goes wrong. “It isn’t as worrying as flying on something dangerous,” says Caldwell. “And we always keep extra food and supplies on the space station so that the astronauts never run out.” Not only did Williams and Wilmore have everything they needed aboard the ISS, they also had plenty to keep them busy and entertained. They used their time on the station to help other astronauts already living there with ongoing experiments and maintenance tasks. They also had to adjust to living in the weightlessness of space. That meant exercising every day to prevent bone loss and to keep their muscles from atrophying, or wasting away, while floating in a low-gravity environment.

So Williams and Wilmore were stuck on the ISS. But they aren’t the first. And their situation isn’t as scary as it might seem. The first human spaceflight was in 1961. Since then, many other astronauts have stayed in orbit longer than expected (see Extended Stays in Space).

When something goes wrong, astronauts might remain on the space station. Often, that’s the safest choice. “It isn’t as worrying as flying on something dangerous,” says Caldwell. “And we always keep extra food and supplies on the space station so that the astronauts never run out.” Williams and Wilmore had everything they needed aboard the ISS. They also had plenty to keep them busy and entertained. Other astronauts were already living on the station. Williams and Wilmore helped them with ongoing experiments and maintenance tasks. They also had to adjust to the weightlessness of space. Every day, they exercised. This prevented bone loss and kept their muscles from atrophying, or wasting away. These problems can occur in a low-gravity environment.

NASA VIA AP IMAGES

FUN WITH FOOD: Williams and Wilmore make pizza on the ISS in September 2024.

Of course, the unexpected stay had its downsides. “We miss our families, I miss my two dogs, I miss my friends,” said Williams during the August interview. “But everybody understands, and everybody’s cheering for us to get back.” With a return trip scheduled for the end of next month, the astronauts should soon be safely back on Earth.

Space travel is hard, says Caldwell. And sometimes things don’t go according to plan. But there are many people behind the scenes working to make the best possible decisions to keep everyone safe. It’s important to be brave, test things, and take risks, adds Caldwell. “It takes a lot of care and work and attention to detail to build a spaceship. And it takes a lot of bravery to ride in one.”

Of course, the unexpected stay had its downsides. “We miss our families, I miss my two dogs, I miss my friends,” said Williams during the August interview. “But everybody understands, and everybody’s cheering for us to get back.” Since their return is scheduled for next month, the astronauts should be safely back on Earth soon.

Space travel is hard, says Caldwell. And sometimes things don’t go as planned. But many people are working behind the scenes. They try to make the best possible decisions to keep everyone safe. It’s important to be brave, test things, and take risks, adds Caldwell. “It takes a lot of care and work and attention to detail to build a spaceship. And it takes a lot of bravery to ride in one.” 

COMMUNICATING INFORMATION: Could you endure a nine-month stint stuck in space? What would be the hardest part of being stranded on the ISS?

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